Vertical form fill seal technology has been a cornerstone in packaging for decades, and the majority of vertical packaging machines operate in more or less similar manner. However, the difference lies within the minute details, such as machine construction materials, design, advanced features, speed, user convenience and durability. These features distinguish one machine from others. Firstly, these machines create sachets or stick packs from a continuous film roll stock, fill them with product, and lastly seal and sever them to size, this is all performed in a seamless and uninterrupted operation. Such automation offers significant benefits in comparison to the conventional manual packaging methods, which includes:
- Increased Efficiency: Vertical form fill seal machines can operate at much faster speeds than other similar processes, thus significantly boosting production output.
- Reduced Labor Costs: Automation minimizes reliance on manual labor, thus leading to cost savings and improved consistency in packaging quality.
- Enhanced Versatility: VFFS machines can manage a wide variety of products and packaging formats, hence offering flexibility to manufacturers with diverse needs.
- Improved Hygiene: Automated systems minimize human contact with products, and contribute to a more hygienic production environment, which is crucial for industries such as pharmaceuticals and food.
While traditional vertical form fill seal machines have served manufacturers well, the demand for even greater efficiency has spurred the development of high-speed models. These state-of-the-art machines incorporate design, materials, and control systems advancements in order to achieve significantly faster production rates. Here are some key factors driving the adoption of high-speed VFFS machines:
- Compact Packaging: Efficient packaging minimizes storage needs, cuts material usage for a greener footprint, and could possibly appeal to eco-conscious consumers, due its space-saving design. High-speed vertical form fill seal machines can significantly accelerate the packaging process, which leads to expeditious order turnaround times.
- Rising Production Needs: Many industries are experiencing a surge in production demands. Traditional packaging methods can create bottlenecks, that hinder a manufacturer’s ability to meet output quotas. High-speed VFFS machines address this challenge by streamlining packaging and increasing capacity.
- Labor Shortages: The manufacturing sector is facing a growing labor shortage. High-speed VFFS machines can ease this pressure by automating tasks and reducing dependency on manual labor.
The need for speed and quality takes us to Mespack’s range of vertical form fill seal machines. Having ownership of nearly the largest VFFS packaging machine range for any type of product filling and packaging applications, Mespack is one of the leading vertical form fill seal machines manufacturers worldwide.
Built in a monoblock and heavy-duty steel frame, vertical packaging machines are fully guarded with interlocked magnetic security switches. An ideal vertical form fill and seal machine for liquids, powder, granules and pieces, is widely used in the pharma, food, home and personal care sectors. Mespack, a leading flexible packaging machine manufacturer, is a cardinal representation of the advancements occurring in the high-speed packaging technology. The company’s portfolio of an MS (multi-stick) pack machine, for use with stick packs and stick-pack strings and ML (multi-line) machines, for operation with 4-sided seal sachets. However, Mespack recently launched the MLC series (multi-line continuous) which is designed for 4-sided seal sachets with continuous sealing. This series has cutting motion, a game-changing feature in a highly competitive and demanding market. The MLC series embodies the foremost generational characteristics of continuous multi-lane vertical machines.
- Unmatched Speed and Performance: The MLC series boasts an impressive production capacity of up to 2,400 mono-dose sachets per minute in a 16-track mode. This translates to a significantly faster output compared to traditional VFFS machines, thus allowing manufacturers to meet tight deadlines and maximize production volumes. The secret to this speed lies within the machine’s continuous sealing system, which ensures uninterrupted operation and minimizes downtime between cycles.
- Compact Design for Space Optimization: While high-speed often conjures images of bulky machinery, the MLC series prioritizes space efficiency. Its compact design minimizes its footprint on the production floor, hence making it ideal for facilities with limited space. Consequently, manufacturers maximize their production area without compromising packaging speed. Moreover, in reference to liquid products, two or three types of products can be filled at the same time into the sachet.
- Efficiency Beyond Speed: Speed is just one aspect of the MLC series efficiency. This machine boasts a user-friendly HMI with Mespack’s Athena digital platform, which allows operators to make quick adjustments, monitor performance metrics, and troubleshoot potential issues. Additionally, regarding sachets, the MLC series features a rapid format change capability, it takes less than a minute to switch between different packaging types. As a result, downtime is minimized and a smooth transition between production runs is ensured.
In today’s environmentally conscious marketplace, sustainability is no longer an afterthought as it is acknowledged by the recyclable material compatibility of the MLC series. This allows manufacturers to embrace eco-friendly packaging solutions without sacrificing performance. Mespack’s commitment to sustainability extends beyond material compatibility. The company actively collaborates with key partners in the flexible packaging industry to develop new sustainable packaging comprised of PCR, Mono PP, PE or biodegradable materials. This is a testament to Mespack’s dedication to minimizing the environmental impact of packaging.
A Commitment to Innovation
Mespack’s focus on innovation goes beyond the MLC series. The development of the Athena digital platform, a cloud-based solution, allows for real-time monitoring and optimized data-driven production processes. Through this platform, manufacturers can collect and analyze data from their packaging machines, identify areas for improvement, and optimize performance for maximum efficiency. This level of data-centric insights empowers manufacturers to make informed decisions and continuously improve their packaging operations.
These new solutions reflect our continuous commitment to developing increasingly more alternative, innovative and sustainable solutions for a sector that is as dynamic and exciting as flexible packaging. With Mespack, experience unmatched performance, versatility, and sustainability with a compact, user-friendly design. The high-speed vertical form fill seal revolution represents a significant leap forward in packaging technology.
Are you ready to experience the future of packaging? Explore and embrace Mespack’s innovative eco-conscious solutions and discover their ability to elevate your production capabilities.
